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Article
Publication date: 11 May 2023

Jinbei Tian, Mohammed S. Ismail, Derek Ingham, Kevin J. Hughes, Lin Ma and Mohamed Pourkashanian

This paper aims to investigate the impact of three different flow channel cross sections on the performance of the fuel cell.

Abstract

Purpose

This paper aims to investigate the impact of three different flow channel cross sections on the performance of the fuel cell.

Design/methodology/approach

A comprehensive three-dimensional polymer electrolyte membrane fuel cell model has been developed, and a set of conservation equations has been solved. The flow is assumed to be steady, fully developed, laminar and isothermal. The investigated cross sections are the commonly used square cross section, the increasingly used trapezoidal cross section and a novel hybrid configuration where the cross section is square at the inlet and trapezoidal at the outlet.

Findings

The results show that a slight gain is obtained when using the hybrid configuration and this is because of increased velocity, which improves the supply of the reactant gases to the catalyst layers (CLs) and removes heat and excess water more effectively compared to other configurations. Further, the reduction of the outlet height of the hybrid configuration leads to even better fuel cell performance and this is again because of increased velocity in the flow channel.

Research limitations/implications

The data generated in this study will be highly valuable to engineers interested in studying the effect of fluid cross -sectional shape on fuel cell performance.

Originality/value

This study proposes a novel flow field with a variable cross section. This design can supply a higher amount of reactant gases to the CLs, dissipates heat and remove excess water more effectively.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 10 July 2019

Zhenxiao Chen, Derek Ingham, Mohammed Ismail, Lin Ma, Kevin J. Hughes and Mohamed Pourkashanian

The purpose of this paper is to investigate the effects of hydrogen humidity on the performance of air-breathing proton exchange membrane (PEM) fuel cells.

Abstract

Purpose

The purpose of this paper is to investigate the effects of hydrogen humidity on the performance of air-breathing proton exchange membrane (PEM) fuel cells.

Design/methodology/approach

An efficient mathematical model for air-breathing PEM fuel cells has been built in MATLAB. The sensitivity of the fuel cell performance to the heat transfer coefficient is investigated first. The effect of hydrogen humidity is also studied. In addition, under different hydrogen humidities, the most appropriate thickness of the gas diffusion layer (GDL) is investigated.

Findings

The heat transfer coefficient dictates the performance limiting mode of the air-breathing PEM fuel cell, the modelled air-breathing fuel cell is limited by the dry-out of the membrane at high current densities. The performance of the fuel cell is mainly influenced by the hydrogen humidity. Besides, an optimal cathode GDL and relatively thinner anode GDL are favoured to achieve a good performance of the fuel cell.

Practical implications

The current study improves the understanding of the effect of the hydrogen humidity in air-breathing fuel cells and this new model can be used to investigate different component properties in real designs.

Originality/value

The hydrogen relative humidity and the GDL thickness can be controlled to improve the performance of air-breathing fuel cells.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 12 August 2022

Isaac Chukwuemezu Okereke, Mohammed S. Ismail, Derek Ingham, Kevin J. Hughes, Lin Ma and Mohamed Pourkashanian

This paper aims to numerically investigate the impact of gas diffusion layer (GDL) anisotropic transport properties on the overall and local performance of polymer electrolyte…

286

Abstract

Purpose

This paper aims to numerically investigate the impact of gas diffusion layer (GDL) anisotropic transport properties on the overall and local performance of polymer electrolyte fuel cells (PEFCs).

Design/methodology/approach

A three-dimensional numerical model of a polymer electrolyte fuel cell with a single straight channel has been developed to investigate the sensitivity of the fuel cell performance to the GDL anisotropic transport properties – gas permeability, diffusivity, thermal conductivity and electrical conductivity. Realistic experimentally estimated GDL transport properties were incorporated into the developed PEFC model, and a parametric study was performed to show the effect of these properties on fuel cell performance and the distribution of the key variables of current density and oxygen concentration within the cathode GDL.

Findings

The results showed that the anisotropy of the GDL must be captured to avoid overestimation/underestimation of the performance of the modelled fuel cell. The results also showed that the fuel cell performance and the distributions of current density and oxygen mass fraction within the cathode GDL are highly sensitive to the through-plane electrical conductivity of the GDL and, to a lesser extent, the through-plane diffusivity, and the thermal conductivity of the GDL. The fuel cell performance is almost insensitive to the gas permeability of the GDL.

Practical implications

This study improves the understanding of the importance of the GDL anisotropy in the modelling of fuel cells and provides useful insights on improving the efficiency of the fuel cells.

Originality/value

Realistic experimentally estimated GDL transport properties have been incorporated into the PEFC model for the first time, allowing for more accurate prediction of the PEFC performance.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 2
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 24 November 2021

Mohammed S. Ismail, Mohamed R. Berber, Ziyad A. Alrowaili and Mohamed Pourkashanian

This paper aims to numerically solve fully developed laminar flow in trapezoidal ducts with rounded corners which result following forming processes.

Abstract

Purpose

This paper aims to numerically solve fully developed laminar flow in trapezoidal ducts with rounded corners which result following forming processes.

Design/methodology/approach

A two-dimensional model for a trapezoidal duct with rounded corners is developed and conservation of momentum equation is solved. The flow is assumed to be steady, fully developed, laminar, isothermal and incompressible. The key flow characteristics including the Poiseuille number and the incremental pressure drop have been computed and tabulated for a wide range of: sidewall angle (θ); the ratio of the height of the duct to its smaller base (α); and the ratio of the fillet radius of the duct to its smaller base (β).

Findings

The results show that Poiseuille number decreases, and all the other dimensionless numbers increase with increasing the radii of the fillets of the duct; these effects were found to amplify with decreasing duct heights or increasing sidewall angles. The maximum axial velocity was shown to increase with increasing the radii of the fillets of the duct. For normally used ducts in hydrogen fuel cells, the impact of rounded corners cannot be overlooked for very low channel heights or very high sidewall angles.

Practical implications

The data generated in this study are highly valuable for engineers interested in estimating pressure drops in rounded trapezoidal ducts; these ducts have been increasingly used in hydrogen fuel cells where flow channels are stamped on thin metallic sheets.

Originality/value

Fully developed laminar flow in trapezoidal ducts with four rounded corners has been solved for the first time, allowing for more accurate estimation of pressure drop.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 32 no. 8
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 April 2007

Elena Carcadea, H. Ene, D.B. Ingham, R. Lazar, L. Ma, M. Pourkashanian and I. Stefanescu

This paper aims to present a three‐dimensional computational fluid dynamics (CFD) model that simulates the fluid flow, species transport and electric current flow in PEM fuel…

4085

Abstract

Purpose

This paper aims to present a three‐dimensional computational fluid dynamics (CFD) model that simulates the fluid flow, species transport and electric current flow in PEM fuel cells.

Design/methodology/approach

The model makes use of a general‐purpose CFD software as a basic tool incorporating fuel cell specific submodels for multi‐component species transport, electrochemical kinetics, water management and electric phase potential analysis in order to simulate various processes that occur in a PEM fuel cell.

Findings

Three dimensional results for the flow field, species transport, including waster formations, and electric current distributions are presented for two test flow configurations in the PEM fuel cell. For the two cases presented, reasonable predictions have been obtained, and this provides an insight into the effect of the flow designs to the operation of the fuel cell.

Research limitations/implications

It is appreciated that the CFD modeling of fuel cells is, in general, still facing significant challenges due to the limited understanding of the complex physical and chemical processes existing within the fuel cell. The model is now under further development to improve its capabilities and undergoing further validations.

Practical implications

The model simulations can provide detailed information on some of the key fluid dynamics, physical and chemical/electro‐chemical processes that exist in fuel cells which are crucial for fuel cell design and optimization.

Originality/value

The model can be used to understand the operation of the fuel cell and provide and alternative to experimental investigations in order to improve the performance of the fuel cell.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 17 no. 3
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 3 May 2016

Mohammed Ismail, Derek Ingham, Kevin J Hughes, Lin Ma and Mohamed Pourkashanian

The purpose of this paper is to numerically investigate the effects of the shape on the performance of the cathode catalyst agglomerate used in polymer electrolyte fuel cells…

Abstract

Purpose

The purpose of this paper is to numerically investigate the effects of the shape on the performance of the cathode catalyst agglomerate used in polymer electrolyte fuel cells (PEFCs). The shapes investigated are slabs, cylinders and spheres.

Design/methodology/approach

Three 1D models are developed to represent the slab like, cylindrical and spherical agglomerates, respectively. The models are solved for the concentration of the dissolved oxygen using a finite element software, COMSOL Multiphysics®. “1D” and “1D axisymmetric” schemes are used to model the slab like and cylindrical agglomerates, respectively. There is no one-dimensional scheme available in COMSOL Multiphysics® for spherical coordinate systems. To resolve this, the governing equation in “1D” scheme is mathematically modified to match that of the spherical coordinate system.

Findings

For a given length of the diffusion path, the variation in the performances of the investigated agglomerates is dependent on the operational overpotential. Under low magnitudes of the overpotentials, where the performance is mainly limited by reaction, the slab-like agglomerate outperforms the spherical and cylindrical agglomerates. In contrast, under high magnitudes of the overpotentials where the agglomerate performance is mainly limited by diffusion, the spherical and cylindrical agglomerates outperform the slab-like agglomerate.

Practical implications

The current advances in the nano-fabrication technology gives more flexibility in designing the catalyst layers in PEFCs to the desired structures. If the design of the agglomerate catalyst is to be assessed, the current micro-scale modelling offers an efficient and rapid way forward.

Originality/value

The current micro-scale modelling is an efficient alternative to developing a full (or half) fuel cell model to evaluate the effects of the agglomerate structure.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 26 no. 3/4
Type: Research Article
ISSN: 0961-5539

Keywords

Abstract

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 24 no. 4
Type: Research Article
ISSN: 0961-5539

Article
Publication date: 31 May 2022

Mehmet Numan Kaya, Oguz Uzol, Derek Ingham, Faruk Köse and Riza Buyukzeren

The purpose of this paper is to thoroughly investigate the aerodynamic effects of blade pitch angle on small scaled horizontal axis wind turbines (HAWTs) using computational fluid…

Abstract

Purpose

The purpose of this paper is to thoroughly investigate the aerodynamic effects of blade pitch angle on small scaled horizontal axis wind turbines (HAWTs) using computational fluid dynamics (CFD) method to find out the sophisticated effects on the flow phenomena and power performance.

Design/methodology/approach

A small HAWT is used as a reference to validate the model and examine the aerodynamic effects. The blade pitch angle was varied between +2 and −6 degrees, angles which are critical for the reference wind turbine in terms of performance, and the CFD simulations were performed at different tip speed ratio values, λ = 2, 3, 4, 5, 6, 7, 9 and 10.5 to cover the effects in various conditions. Results are examined in two different aspects, namely, general performance and the flow physics.

Findings

The power performance varies significantly according to the tip speed ratio; the power coefficient increases up to a certain pitch angle at the design tip speed ratio (λ = 6); however, between λ = 2 and 4, the more the blade is pitched downwards, the larger is the power coefficient, the smaller is the thrust coefficient. Similarly, for tip speed ratios higher than λ = 8, the positive effect of the low pitch angles on the power coefficient at λ = 6 reverses. The flow separation location moves close to the leading edge at low tip speed ratios when the blade is pitched upwards and the also tip vortices become more intense. In conclusion, the pitch control can significantly contribute to the performance of small HAWTs depending on different conditions.

Originality/value

In the literature, only very little attention has been paid to the aerodynamic effects of pitch angle on HAWTs, and no such study is available about the effects on small HAWTs. The change of blade pitch angle was maintained at only one degree each time to capture even the smallest aerodynamic effects, and the results are presented in terms of the power performance and flow physics.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 33 no. 1
Type: Research Article
ISSN: 0961-5539

Keywords

Article
Publication date: 1 June 2010

Vahid Labbaf Khaniki and Nasser Seraj Mehdizadeh

The aim of this paper is to find the optimal values of the reaction rates coefficients for the combustion of a methane/air mixture for a given reduced reaction mechanism which has…

Abstract

Purpose

The aim of this paper is to find the optimal values of the reaction rates coefficients for the combustion of a methane/air mixture for a given reduced reaction mechanism which has a high appropriateness with full reaction mechanism.

Design/methodology/approach

A multi‐objective genetic algorithm (GA) was used to determine new reaction rate parameters (A's, β's, and Ea's in the non‐Arrhenius expressions). The employed multi‐objective structure of the GA allows for the incorporation of perfectly stirred reactor (PSR), laminar premixed flames, opposed flow diffusion flames, and homogeneous charge compression ignition (HCCI) engine data in the inversion process, thus enabling a greater confidence in the predictive capabilities of the reaction mechanisms obtained.

Findings

The results of this study demonstrate that the GA inversion process promises the ability to assess combustion behaviour for methane, where the reaction rate coefficients are not known. Moreover it is shown that GA can consider a confident method to be applied, straightforwardly, to the combustion chambers, in which complex reactions are occurred.

Originality/value

In this paper, GA is used in more complicated combustion models with fewer assumptions. Another consequence of this study is less CPU time in converging to final solutions.

Details

Engineering Computations, vol. 27 no. 4
Type: Research Article
ISSN: 0264-4401

Keywords

Article
Publication date: 25 February 2019

Tang Chen and Wei-zong Wang

The design and retrofit of the heat exchangers in a boiler should take into account the processes occurring on the side of combustion and steam. For this reason, this study aims…

Abstract

Purpose

The design and retrofit of the heat exchangers in a boiler should take into account the processes occurring on the side of combustion and steam. For this reason, this study aims to couple a one-dimensional hydrodynamic model of steam with computational fluid dynamics (CFD) simulation of flue gas.

Design/methodology/approach

Radiant/semi-radiant platen heat exchangers are simplified as plane surfaces for CFD, while convective heat exchangers are introduced into the CFD simulation as energy/momentum absorption sources.

Findings

Numerical simulation is performed for a 1,000 MWe coal-fired ultra-supercritical boiler. The calculation results are validated by the thermodynamic design data. Tube outside surface temperature, as well as ash deposit temperature distributions, are obtained.

Originality/value

Complex tube arrangements can be completed with the aid of AutoCAD, and therefore, the simulation could offer detailed information of heat exchangers. In a word, a more reliable modeling of the whole steam generation process is achieved.

Details

International Journal of Numerical Methods for Heat & Fluid Flow, vol. 30 no. 4
Type: Research Article
ISSN: 0961-5539

Keywords

1 – 10 of 37